Grinding Solutions

Product Details:

RIECO Air Classifier Mill (ACM) is an air classifying mill with integrated grinding, classifying, conveying, and collecting operations for achieving ultra-fine grinding (up to 2 micron*) depending upon the nature of the product.

Air classifying Mill / Air classifier Mill (ACM) can be designed for grinding hygroscopic, heat sensitive and explosive materials in inert gas/ closed loop systems with dry chilled air. Our classifiers are engineered to consistently produce steep particle size distributions that are uniform and homogeneous.

Working Principle:
The material to be grinded is conveyed from the hopper to the grinding chamber by the variable feed screw mechanism. The grinding occurs when the product meets a pin or bar type rotor disc. As particles are reduced in size they are entrained by the Air stream which enters below the rotor and are carried up between the inner wall and shroud ring with baffles, the particles are then deflected by an air dispersion ring to the separator assembly. Acceptable product is drawn through the exhaust and is collected by a high efficiency bag filter. Oversize particles are carried downward by internal circulating air stream and return to Rotor for additional grinding.

Features:

• Modern, Economical, simple
• High Pressure Mills for dust explosive materials
• Closed Loop systems in inert atmosphere for explosive, heat sensitive and hygroscopic materials.
• Heat Exchanger based cool grinding system for non-explosive heat sensitive material.
• Grinding and Classifying in one machine with online granulation adjustment.
• Dust free Operation
• Uniform particle size distribution with narrow bandwidth.
• Mills can be provided with Online classifier (Micron separator) to further achieve sharp particle cut point
• Low specific energy requirement
• ACM variant with Independent Drive classifier available for sticky materials.

Safety:

• All RIECO ACM mills are equipped with protection devices for safe operation. These measures include a safety switch on the cover of the grinding chamber. It is thereby ensured that the drive motors cannot be switched ‘ON’ when the grinding chamber cover is open
• The plant is supplied along with a control panel and MCC which provides the necessary interlocks and operating switchess
• The mill and all drive components are mounted on a rigid welded steel frame. All rotating parts are dynamically balanced for smooth operation. There is no need for special foundation.

Specifications:

Product Details:

After grinding the protein rich, dried and decuticled bengal gram or Chana dal or chickpea a golden yellow flour is obtained called Besan or Gram Flour. Besan is a popular pulse flour that finds use in variety of food in the Indian subcontinent as well as western part of the world. It is used in various food, snacks, and sweets across the globe. In Northern parts of India, Sattu or roasted chana dal flour is a very popular food. With its multiple ways of usage, it is important to understand each requirement and carefully handle the milling process.

We understand the agro-products, their nature like moisture content and customer requirement to design the perfect milling system for you.

We can design Besan Plant for small capacity of 100 kg/hr to large volume of upto 3000 kg/hr for 99% passing depending upon the material. Our Besan Plant with added accessories can produce wide variety of Besan flour output into coarse, medium fine and ultrafine grades like motichur, garghara, fine, superfine grades etc. We also provide Sattu plant or roasted gram dal plant.

RIECO offers high performance solutions with precision designed advanced machines complaint to global hygiene and quality norms.

Features:

• Minimum moisture loss
• Optimised power consumption
• Reduced noise level
• Dust free operation/strong
• Machine can be easily cleaned with air
• Easy door opening arrangement

Operation:

• Material to be ground is conveyed from the hopper by the variable speed screw feed or rotary airlock valve into the grinding chamber.
• The grinding occurs when product meets rotating disc along with the hammers and Multiple Deflector liner.
• The reduced or fine particles passing through VFD adjustable air classifier wheel are carried upward by the air flow with the help of centrifugal fan.
• Product is collected from High efficiency Pulsaire Jet Product Collector through the below rotary air lock valve.
• Over size particles are carried downward by internal circulating air stream and returned to impact rotor for regrinding.
• RIECO made air classifier mill is equipped with protection device for safety operation. A safety switch mounted on the cover of the grinding chamber checks if the mill door is open and if yes then all drives motor cannot run until mill door is closed.

Specifications:

Product Details:

Phenol Formaldehyde Resins are prepared in special reaction vessels called kettles by reaction of phenol with formaldehyde in the presence of acidic or base catalyst at 120 °C. The product formed is liquid Phenol-formaldehyde, which is then collected, and air cooled in large trays beneath the kettles, thus the product obtained is rigid and brittle. This rigid product solidifies throughout the trays and needs to be broken manually. Further, we offer solutions for handling and fine grinding of dry phenolic resins.

Dry phenolic resins of 4-10 inches can be pre-cut in Heavy duty crusher to the size of 5mm and less with capacity a range from 500-2000 Kg/hr. Further, these pre-cut resins are formulated with hardener, binder, and fillers in our high efficiency pre-blenders (Ribbon blender) for homogenous mixing. Ribbon blenders are designed to achieve maximum efficiency at minimum power consumption. These homogenous mixtures are transferred further for fine grinding to the Air Classifying Mill (ACM). ACM helps in achieving uniform particle granulation with narrow bandwidth which is most suitable for phenolic resin application. ACM can be provided with Heat exchanger system for cool grinding to take care of the hygroscopic and heat sensitive nature of fine phenolic resin powder. ACM intakes feed size of 3-7 mm & less and delivers output fineness of 99% pass 200 MESH BSS. The fine grounded product is pneumatically conveyed to the product collection system (High efficiency Bag Filter) ensuring dust-free operation complying to stringent pollution norms. The material is discharged and blended into the Ribbon blender for post-blending for making uniform and homogeneous batch. We can offer packing solution for bulk bag packing as a part of our customized turnkey solution.

Uses:

Uses:

• Bakelite
• Break pads brake shoes and clutch disks
• Foundry
• Laminates

 

Product Details:

Micro Pulverizer Machine is a rugged, high efficiency grinding unit which grinds variety of products from granular to fine grinds economically. Built with an eye to precisely achieve controlled particle size, this Mill provides high production at low cost. Micro- pulverizer can easily be designed for variety of materials and output capacity ranging from 50 – 4000 kg/hr. Micro-pulverizer can be used as standalone machine or integrated with Dust collection system to ensure dust free operation and enhanced yield. GMP grade machines can be supplied for Pharma and Fine chemicals.

All RIECO Micro Pulverizer Machine consist of a rotor assembly, fitted with hammers generally operating at a high speed; a cover fitted with either a multi deflector or plain liner; a retaining screen at the point of mill discharge and a feed screw mechanism whereby the unground material is uniformly fed to the grinding chamber. The grinding action in Micro Pulveriser takes place due to impact between rapidly moving hammers and the particles on liner.

It comes with product collection system for collecting ground material from a Pulverizer. With its high filtering efficiency RIECO Pulsejet Collector offers a dust free operation and enhanced capacity in the system, assuring a stable and continuous run of the pulverizer at its maximum capacity.

Features:

• Guaranteed performance
• GMP grade models available
• Specially designed pulverizers for Carbon Black applications
• Availability of water-cooled and Air-cooled bearings for high temperature applications
• Long service life
• Modern, Economical, Simple
• Compact & Highly efficient

Applications:

• Chemical
• Pesticides
• Minerals
• Spices
• Food
• Bakery & Confectionery
• Pharmaceutical
• Powder Coatings
• Pigments & Colours

Specifications:

Product Details:

In Bulks Solids & Powder processing industry raw materials are usually big lump sizes which are difficult to process as it is. To reduce it to powder or granular particle size in the range of around 10mm, 15mm or even lesser, an equipment is a must. Our Crusher and Delumper range have been developed to address needs like this. Crusher is an equipment which crushes the big size lumps into small or desired size by using various screen sizes. They are perfectly designed to serve as pre crushers for pulverizers or as an independent crusher or other milling equipment as well.

RIECO Crushers are of double roll type. The crusher consists of an outer housing in which two shafts are installed firmly supported by heavy bearings at either end. Two opposite rows of stars and prongs are mounted on sleeves keyed to gear driven shafts, which revolves towards each other. It Is the principal action between the tips of these prongs that reduce the lumps to a smaller size. Crushers are generally used for the medium soft lumps with less than 1% moisture for use of certain materials. Breaker bars may be installed under the rolls for further reduction.

All units are normally equipped with adequate HP motors and suitable size gear box. The drive consists of chain & Sprocket. Mounted below the crusher jaws on each unit is a large perforated screen designed to prevent oversized material lump from passing out of the crusher. Various screen sizes are used to maintain desired output.

Any crusher can be furnished with a manual re-ser friction clutch mounted on the drive shaft adjustable to wide range of torque capacities. This drive automatically disengages the roller shaft.

Features:

• Crusher can be installed online or offline as per process requirement
• Various screen sizes are used for making small size lumps
• All drive arrangements are fully covered by guards
• Flaps are provided at inlet hopper to not allow material spillage outside while crushing
• Sturdy base frame with support legs to withstand vibrations while crushing
• Wide range of model to facilitate different materials & capacities
• Safety key are provided on drive shaft for safety (during an overload issue the key will break itself and prevent major accident)

Applications:

• Pharmaceuticals
• Chemicals
• Resin
• Color Pigments
• Spices

Specifications:

Additional Information:

• Delivery Time: 10-12 week

Product Details:

Air Swept Mill (ASM) is a screenless Pulverizer mainly used for fine pulverizing of soft & medium hard dry materials. In ASM, the material enters in the grinding chamber & is beaten up by hammer lined up on the shaft with impact action. As the mill is screenless, the classifying action is performed by the specially designed wizards. Adjusting the wizards influence the fineness of the product. Moving wizard towards the hammer gives a coarse output and moving away from the hammer gives a fine output. Material is picked up by the induced draft blower unit and gets conveyed through the pneumatic conveying system to the Dust Collector. Depending on the application and client requirement additional features can be incorporated with Air swept.

For heat sensitive products, we facilitate water cooling jacket on mill to ensure grinding at ambient temperature. Air swept mill is used to grind materials like Turmeric, limestone, various minerals, chemicals, pigment, Ayurvedic Herbs & roots etc.

Features:

• Air swept mill is a screenless grinding machine
• Provision of Cooling jacket on Air Swept mill for heat sensitive material
• Achievable fineness of 150 to 400 mesh BSS depending upon the material characteristic
• Compact design with less foot space for installation
• Available in Mild steel and Stainless steel and all Material of construction to suit various applications
• Dust free operation with no wastage of product & no violation of pollution norms
• Easy operation & maintenance

Applications:

• Food & spices
• Agro product
• Agro chemicals
• Fertilizers
• Metal powder
• Chemicals
• Minerals
• Dyes & pigment
• Ceramics & minerals
• Paints & Polymers

Product Details:

Specifications:

• Model Number: Available in HC 05, HM 24, HM 32, HM 36
• Capacity: 50 kg/hr to 5000 kg/hr
• Motor Power: 5 to 100 HP

Product Details:

The quality of powder coatings is influenced by many factors and the important amongst all is particle size distribution. High product quality requires a narrow particle size distribution with a pointy and well- defined top cut and low number of fine particles. The produced particle size distribution is influenced by material properties of the powder coatings and by the technology used for the powder coatings grinding system. The width of the particle size distribution also depends on the design and therefore the efficiency of the grinding system. Important factors include type of the mill to avoid over milling the type of grinding material, to achieve a high grinding intensity, optimized airflow conditions, and a highly efficient classification.

Powder Coating Process

Air Classifying Mill with automatic feeder system and cyclone collector & dust collection bag filter makes a complete system & grinds powder coatings most efficiently. Since powder coatings offer virtually a vast choice of various colors and textures, many new custom coatings start within the laboratory as small batches, which are sent to the customer for trial and approval. During this developmental stage, the coatings are usually prepared as a resinous sheet of fabric & flaky. The sheet is then broken into smaller pieces and ground in powder form, using mill so as to provide a fine powder with a particle size that is typically 80 microns and below. Air Classifying Mill is suitable for this purpose and has been the instrument of choice by powder coatings manufacturers.

Operation

AirThe material to be ground is fed to the mill through the suction feed with the help of rotary air lock valve then material proceeds to the grinding chamber where grinding action takes place (or size reduction) by impact and shearing forces between a rotor disc mounted with hammer sets and a multiple deflector liner. After the grinding, fine particles pass through the air classifier wheel where gradation takes place. Only the finer particles pass through rotating classifier wheel whereas coarse particles get retained to grinding section. Whole system works under the negative pressure system with the help of centrifugal fan located after the bag filter in series which generates required suction. 95 – 98% material is collected through Cyclone whereas remaining fine particles are collected in the Dust Collector with minimum production loss.

• Proven system to achieve 650kg/hr capacity for matt finish powder with installed power of 79 HP (capacity may vary depending on feed particle chip size)
• ACM variant with independent drive for Classifier
• Rotary air lock valve with Quick cleaning and high efficiencyn
• Provision of Heat exchanger for controlled temperature grinding
• PLC based control system.
• Hydraulic door opening arrangement.
• Easy to operate & low maintenance
• Dust free operation with no product wastage & pollution hazards
• Available in Mild Steel (MS) & Stainless steel (SS) contact parts/ complete material of construction

Additional Information:

• Item Code: ACM0
• Production Capacity: 100- 2500 KG/HR
• Delivery Time: 3 MONTHS
• Packaging Details: WODDEN BOX

Product Details:

Hammer Mill is designed for grinding by impact action, sieving, and collecting various materials. It comes with the provision for collection of the material either at the bottom by gravity or by Pulsaire Jet Product Collector with dust free operation. It can grind any material upto 45-75 micron depending upon the physical & chemical properties of the product. Hammer Mill is designed for grinding free flowing, non-hygroscopic, non-heat sensitive and explosive materials to produce consistent particle size distribution. Variants available for capacity range 20-5000 kg/hr (depending upon the nature of product).

Working Principle:
Hammer mills consist of series of hammers (usually four or more) hinged on a central shaft and enclosed within a rigid metal case. It produces size reduction by impact. The materials to be grounded is struck by the hammers or beaters rotating at high speed inside the grinding chamber.

Gravity collection at the bottom of the mill can be provided. Optional arrangement of collecting product at Pulse Jet Dust collector can also be provided.

Hammer Mills can grind various materials at precision fineness as it comes with screens/ sieves of various sizes and different types of hammers.

Feeding of various materials is possible in this mill as the mouth is wide. Various materials can be coarse cereal grains, corn grits, spices, fibre, sugar etc.

Hammer Mill Plant Includes:

• Hammer Mill with External Control Feed
• High efficiency bag filter with fully automatic pulse jet cleaning for dust free operation
• Rotary Airlock used as an air seal and discharge material from bag filter.
• Fan to provide air flow through the mill and the collector for product conveying
• Control Panel for sequential starting and stopping of the milling plant

Specifications:

Applications:

Chemical

• Phenolic resins
• Toner Powders
• Talc
• PPT Silica
• Metal Stearates
• Modified Starch

Food, Spices & Confectionery

• Turmeric
• Gluten
• Sugar
• Soya
• Ultrafine flour of pulses, grain
• Besan (gram flour)
• Lactose

Paints & Pigments

• Pigments
• Dyes
• Colours
• Powder coatings
• Food Colour

Pharmaceutical

• Active Pharmaceutical Ingredients
• Bulk Drugs
• Nutraceuticals
• Proteins

Agrochemicals

• Wettable pesticides
• Insectides
• Fungicides
• Herbicides

Minerals

• Calcined clay
• Kaolin
• Wollastonite
• Ceramic Colours

Product Details:

Product Details:

Chopper Mill are specially designed machines for chopping/ breaking down various material into smaller size of about 10-20 mm and less. Chopper Mill is useful in reducing various agro-foods and spices like chilly and ayurvedic herbs and fibres to small sizes. It helps in cutting into small size with less fines generation.

Chopper Mills are typically used for pre-cutting chilly which is also called as pizza-cut or flakes. Chopper mills generates low heat due to less RPM and thereby helps in retaining essential oils, aroma and taste of various spices and herbs.

Features:

• Due to minimum RPM, heat generation is less.
• Minimum moisture loss
• Produces chilly flakes in regular size of 4.75mm with less fine generation.
• Color value retention post grinding.
• Conveying system after grinding allows for cooling in conveying path
• Different sizes of screen are used to produces various sizes of chilly flakes as per requirement
• Different models are available with capacity ranging from 250kg/hr to 2000 kg/hr

Model Variants:

• RCH 8 – 3 – 4”
• RCH 12 – 5 – 8”
• RCH 16 – 7.5 – 10”
• RCH 24 – 15 – 15”

Product Details:

Product Details:

Sugar is basically a colorless, white sweet crystal material consisting of sucrose, commercially obtained from sugarcane. It is an important source of dietary carbohydrate and typically used as a sweetener and preservatives for various food. Sugar is grounded to varied fineness right from coarse, semi-fine and super-fine for various applications like chocolates, crushed sugar for jellies, jams, ice creams, instant mixes, drinks, bakery and confectionery products like cookies, biscuits.

We have scalable solutions right from individual equipment to completely automated sugar grinding plants to grind almost all grades of Sugars like M or S to required fineness depending upon the end applications. Our sugar grinding systems are available for varied capacity ranging from 100 kg/hr. to 4000 kg/hr. With years of experience, RIECO has earned the expertise to provide one of the best sugar grinding equipment and best sugar grinding plants in India.

Though sugar is sweet, it is also explosive as it is classified as dust explosive material under Hazard Class ST 1 with Kst value < 200 mbar/sec. and Pmax value of 7.8 bar. To take care of such dust explosive materials, we have the technological capability and expertise to provide High Pressure Mills designed at 9-10 bar. We can provide other accessories like Rupture disc/ Explosion vent, isolation valve, broken bag detector to prevent various degrees of explosion and ensure safety.

Sugar is also heat sensitive and hygroscopic in nature. To counter it we provide dehumidifier which absorbs atmospheric moisture and grinds the sugar with the help of dry chilled air.

Features:

• High pressure grinding mills upto 10 bar.
• Easy cleaning and maintenance
• Provision to grind the sugar in controlled atmosphere.
• Dust free grinding and no spillages.
• Carefully designed system for grinding sugar taking into account it’s heat sensitive and hygroscopic nature
• ATEX certified plants and equipment can also be provided

 

Safety Features:

• Jumpers are provided in between flanges for conducting charges.
• All motors and instrumentations are Flame proof (FLP)
• Limit Switch / Proxy sensor provided at mill door.
• Belt Guards are provided with proper holes at cover to reduce heat generation.
• The inlet pipe can be fitted with a magnetic trap or screen to prevent the entry of metals into the mill which could cause a frictional spark. We provide Magnetic grill upto 10,000 gauss power for ferrous/ mild steel materials
• ALL Metal Detectors can be installed after milling.
• Broken bag detector can be provided after bag filter to detect the emission in case of bag failure.
• All electrical systems will be interlocked with the activation of explosion relief devices to ensure prompt shut down of fans, blowers, motors or other associated equipment to prevent further spread of explosion or fire
• Explosion vent/ Rupture disc provided at bag filter
• Equipment is of dust tight construction as practicable to prevent leakage of dust from the enclosure

Product Details:

Roaster, as the name specifies is used to roast the material, usually for spices and food sector. In this operation the excess moisture is removed and the taste of the blend changes for direct application to food products, without further frying or roasting. Roasting reduces bacterial growth and increases the product life. As the heating is carried out by the indirect heating method, the aroma loss is low. It can be used for roasting various types of individual or mix spices products comprising Coriander, Fenugreek seeds, Fennel (Saunf), Bay leaf (Tej Patta) /Cinnamon, Cumin (Jeera), Sesame etc.

Roasters are Roasters cum Blenders with steel fabricated ribbons inside. It not only roasts but also blends (in case of zero heat application, it is used as a Blender). It uses thermic fluid and electric heater combination for its heat development and its retention purpose. The instrumentation available controls the highest temperature of the thermic fluid (250 Deg C). After reaching this high temperature, it stops further heating and only restarts once the prefixed user defined low temperature is reached.

The Spice Roasters are batch type machines and are supplied as a complete package consisting of process chamber, heating system, drive unit, & pre-wired control panel. Our specially designed spiral ribbons give the best Roasting results due to three-dimensional action. Thus, every particle comes equally in contact with the heating zone and is roasted equally. It is safe, have multiple aspect and definitely a preferred roasting device.

Operation:

• A thermic fluid is filled in the jackets of the roaster. This fluid is heated through electrical heaters to maximum temperature of about 250 Degree Celsius
• This fluid heats up slowly. However, after attaining maximum temperature, it retains the same for adequate period, providing enough time for the material to rotate, roast and blend simultaneously
• Once fully heated, it supports in roasting the entire material in short time, by avoiding burning of peripheral material
• A thermostat-based temperature and system controller is used to regulate the temperature in the thermic fluid.
• All roaster is puff insulated to avoid heat loss and accident due to high temperature process.

Specifications:

• Capacity : 22 – 5000 ltrs
• MOC : SS/MS (application based or user defined)
• Temperature : Up to 250 degree Celsius
• Voltage : 240 V/ 1 phase ,440 V/ 3 phase

Product Details:

We manufacture Universal Mill for grinding different types of materials inside the same mill housing to desired fineness. This versatility is achieved by means of five different types of Rotor + Stator combinations for grinding a great variety of products. These ROTOR + STATOR combinations are mutually interchangeable, so that, if necessary, changeover to another desired type is conveniently possible. Due to this feature the machine is called Universal Mill. It is also commonly known as Pin Mill or BT Mill. The mills run at a peripheral speed and are perfectly balanced to avoid any possibility of vibration. They generate a strong air current to allow the products to be fed and not the mill under its own suction force as well as to convey the ground products to a distant collection point. They can also be combined with other machines into an appropriate system for fulfilling various requirements in practice

Operation:

• The material to milled is led out of the feed hopper by a mechanical feed dosing device into the feed inlet or suction spout of the mill. The rate of feed needs to be controlled for ensuring a uniform trickle feed so that uniform milled product is obtained without blocking or overloading the mill. Suitable controls are provided with the mill.
• In the feed inlet of the mill a strong permanent magnet can be provided to catch hold of any ferrous tramp matter. The feed material mixed with a quantity of air aspirated by the running of the mill rotor, enters the milling chamber near the central axis of the rotor. The material is hurled vigorously outwards toward the periphery of the rotor by centrifugal force and progressively reduced in size by the milling rotor till it reaches the circumferential sieve ring. After passing the sieve ring the milled powder has to be separated from the accompanying air.
• The degree of fineness achieved will depend on the nature of product, type rotor and the sieve ring fitted. It is also influenced by rate of feed, the quantity of air sucked into the mill with the feed and the peripheral speed of the rotor.

Specifications:

Product Details:

Gyro Sifter is used in screening and check shifting of finished goods. They provide better output in sieving & granulation control. Vertical, Circular and horizontal mechanical vibrations of Gyro sifter enables effective screening. The Gyro sifter has standard anti-binding arrangement to Ultrasonic systems to prevent screen choking. We stainless steel gyro sifter across grades as per application & process requirement.

Features:

• Higher capacity per unit of screening area.
• Minimum intervention by the operator.
• Optimum power consumption.
• Easy maintenance.
• Easy configuration with online turnkey system or individual equipment

Application:

• Food & spices
• Pharmaceuticals
• Agro product
• Agro chemicals
• Fertilizers
• Metal powder
• Chemicals
• Minerals
• Dyes & pigment
• Ceramics & minerals
• Paints & Polymers

Specifications:

• Capacity: 100 kg/hr to 2 ton/hr

Models:
There are 8 model in single & multi deck vibrating screens with or without anti blending arrangement as:

• RGVS-600 mm Dia
• RGVS-750 mm Dia
• RGVS-900 mm Dia
• RGVS-1200 mm Dia
• RGVS-1500 mm Dia
• RGVS-1800 mm Dia
• RGVS-2100 mm Dia
• RGVS-2400 mm Dia