Spice Processing Plant

Product Details:

We offer end to end customized Automatic Spice Processing Plant right from idea conceptualization, design, planning, manufacturing, quality control to efficient Erection and commissioning of Turnkey projects. Understanding no customer requirement is small, we have capabilities to manufacture standalone equipment to completely Automated Spice Processing plants. Automated processes in Spice processing includes Cleaning, Grinding, Blending, Sieving, Material Handling and Bulk Storage, Batchmaking upto Packing with minimal human intervention, thus, ensuring high product quality and hygiene.

Our cryogenic grinding technology for high VO spices enables to retain the natural aroma and colour of the grounded spices.

We ground almost all spices and condiments namely. Chilly, turmeric, coriander, mixed spices etc.

We have executed some excellent state of the art facilities meeting best industry practices in India and Overseas, winning recognition and reputation for Turnkey projects. Our streamlined solutions have user friendly designs, and meet the technical quality standards and economical aspects to deliver

• Optimum capacity utilization
• Reduced human intervention
• Minimal product losses

Valuing your investments, our quality solutions are targeted to achieve enriched yield and swift returns on investments.

Our spice processing plants are engineered in accordance with highest Global quality standards. Our automated plants are Quality & Food safety complaint matching Global standards.

Features:

• Enriched yield of 97-98%
• Low operating cost
• Energy efficient
• SCADA based integrated operation
• Cryogenic grinding available

Application:

• Chilly Grinding System
• Turmeric Grinding Solution
• Coriander Grinding systems
• Mixed Spices grinding system

Product Details:

RIECO masters in chilli processing and understands the critical factors about chilli such as heat value, color value & moisture content. We have designed our system to keep them intact with minimum losses.

We can supply end-to-end customized solution for Chilly Processing Plant which includes individual processes,

Cleaning:
We offer 4 stages Chilli cleaning process.

• 1st Stage: Zig Zag Classifier – Chilli from farm produce are directly fed into the Feed Hopper on Belt conveyor, lifted and feed to Zig zag classifier. Zig-zag classifier with magnetic plate removes heavy impurities like ferrous particles, stones, mud balls based on specific density
• 2nd Stage: Tangential Separator – Removes the lighter impurities like jute threads
• 3rd Stage: Grader – Grader arrests the smaller stones & mud ball through screen & coarser dusts collected through aspiration system in Pulsaire jet dust collector. This ensures dust free hygienic operation.
• 4th Stage: Static Roller – Static roller helps remove hairs. Cleaned chillies can be collected as a product or proceed for grinding

Grinding:
Chilli being heat sensitive are meticulously grounded in 3 stages

• 1st Stage: Cleaned chillies are cut into flakes or pizza cut size in Hammer Mill. They are separated in High efficiency cyclone. They can be taken out as end product or grounded further.
• 2nd Stage: Chilli flakes are grounded to coarse powder
• 3rd Stage: Coarse powder is further grounded to desired fine powder size in the final stage. Pneumatic conveying system is used to convey material from stage to stage which helps maintain the temperature. Alternatively, Heat exchanger can be provided for low temperature grinding for 2 nd and 3 rd stage to minimize moisture losses & prevent Ash content.

Sifting:

• Sifting allows only desired quality product to pass through; oversize material is sent back for re-grinding.

Blending (to have Homogeneous mixing of 2 or more types of Chilli grade):

• Ribbon Blenders with load cells assure accuracy and help to obtain the perfect homogenized chilli powder blend. Optional arrangement for Oleoresin / oil spraying is provided.

Post sifting and passing through the metal detectors, spices are screw conveyed for packing.

Aspiration & Dedusting System:

• Aspiration & Dedusting system ensures clean, odour free and suitable working environment

Automation and Control:

• Automation and control have gained impetus in Spice processing. PLC SCADA system to monitor ensures round the clock monitoring of the plant. The monitoring dashboard can be enabled not only on internal control panels but even can be accessed remotely in your mobile phone. This also supports vendors with modification options.

Features:

• Low temperature Grinding Technology (LTG) to ensure Minimum losses of Moisture and color value retention
• Integrated PLC & SCADA systems
• Enriched yield at optimum power consumption.
• Stainless Steel / Carbon Steel Casted Body
• Specially designed Mill body shape for gradual grinding ensuring minimum temperature rise
• Pulse Jet Bag filters with Centrifugal fan for dust free operation
• Cryogenic Grinding technology

Specifications:

• Capacity: 80-2000 Kg/hr
• Motor Power: 100-300 HP

Product Details:

Specifications:

• Capacity: 100- 2000 Kg/Hr
• Motor Power: 10 HP to 100 HP
• Power Consumption: 12 kW to 125 kW

Product Details:

We understand various benefits of turmeric through Curcumin content, which is real medicinal value and also the moisture & color of turmeric. We have designed our system to keep them intact for minimum losses.

Cleaning Operation:

• Pre-Polished Turmeric Finger & Bulbs from farm produce are directly fed into the vibratory feeder, lifted by Z-type bucket elevator, and fed to Grader to remove impurities such as stones, mud balls of specific Size based on screen. Also removes the lighter impurities like jute threads through aspiration channel and collected separately in the pulse jet type bag filter. This ensures dust free hygienic operation. Cleaned whole Turmeric can be collected as a product or proceed for grinding.

Grinding Process:Turmeric grinding with a capacity of more than 300 kg/hr is grounded in 2 stages:

• Stage 1: Cleaned turmeric are grinded / crush into kibbles in the Universal Impact mill, collected in the hopper at the bottom of mill and fed to the 2 nd stage grinding. These kibbles of 2 to 3 mm size either taken to the curcumin extraction process or further grinding for fine powder.
• Stage 2: Kibbles are grounded to desired fine powder in the Air classifying mill, which is screen less machine and in which fineness is controlled through dynamic classifier. Also, during grinding ACM takes large volume of air which helps to keep the product temperature on the lower side.

Blending Process:

• Ribbon Blenders with load cells assure accuracy and help to obtain the perfect homogenized turmeric powder blend. Optional arrangement for Oleoresin / oil spraying is provided. After check sifting, and passing through All metal detector, spices are screw conveyed for packing.

Aspiration & Dedusting System:

• Aspiration & Dedusting system ensures clean, odour free and suitable working environment

Automation & Control:

• Automation and control have gained impetus in spice processing, PLC SCADA system to monitor for round the clock monitoring of the plant. The monitoring dashboard can be enabled not only on internal control panels but can be accessed remotely through your mobile. This also supports vendors with modification options.

Features:

• Efficient Cleaning with Grader & dust Aspiration system
• 2 Stage grinding plant
• 1 st stage mill – Universal Impact mill – Heavy duty machine with wear resistant construction
• 2 nd stage mill – Air Classifying Mill – ensure Low temperature grinding and required fineness
• Classifier of 2 nd stage mill ensures uniform particle size and almost nil Oversize particles.
• Availability of Bag Filters with default Antic-static bags eliminates explosion.
• Dust free operation – Pulse Jet type Aspiration Bag Filter arrests complete dust and releases dust free clean air into the atmosphere
• Complete Automation with MCC, PLC, SCADA system as per requirement

Capacity: 100 Kg/hr to 3000 Kg/hr

Product Details:

With years of experience and installations in India and overseas, we have earned the reputation for one of the best Seed Spice Processing Plant manufacturers in the industry catering to spices such as Coriander, Cumin, Fennel, Fenugreek, Pepper etc. We understand the attributes of seeds spices like aroma, volatile oil & it’s medicinal value and we continuously strive to bring the best technology suiting your process requirement to retain these attributes.

Cleaning Operation:

• Destoner along with aspiration channel is mainly used for the cleaning of seeds spices. With the help of density difference heavy impurities such as stone, ferrous particle etc are separated from the bottom and light impurities such as dust, sticks & stocks are separated through aspiration channel and collected into the pulse jet bag filter. This ensures dust free & hygienic operation.

Grinding Operation:

• For Seed Spices grinding 2 stages grinding is preferred, to minimize losses of Moisture & Volatile oil.

Features of Grinding System:

• Low Temperature Grinding Technology: With the help of Heat exchanger cold air is taken inside the grinding chamber to avoid temperature rise and minimize moisture & Volatile oil losses.
• Cryogenic Grinding Technology: We provide Cryogenic grinding technology wherein seeds spices are blanketed in liquid Nitrogen and then further grounded to the required fineness. This helps to keep intact Volatile Oil, Aroma & inherent moisture.

Sifting Process:

• Sifting allows only desired quality product to pass through to the next process whereas oversize material is sent back for re-grinding.

Roaster Cum Blender:

• To enhance the aroma of the spices, few spices are roasted prior to the grinding process. Ribbon type Roaster is used to roast the spices at a specific temperature. When the heating is Off, same Roaster can be utilized as Blender for Mixing to get homogeneous mixture of 2 or more type of spices, along with provision for addition of Oil or Oleo resin as per the recipe requirement.

Aspiration & Dedusting System:

• Aspiration & Dedusting system ensures clean, odour free and suitable working environment

Automation and Control:

• Automation and control has gained impetus in Spice processing; PLC SCADA system for round the clock monitoring of the plant. The monitoring dashboard can be enabled not only on internal control panels but even remote access that too on your fingertips on external devices like mobile phone. This also supports vendors with modification options.

Features:

• Proven system to achieve 650kg/hr capacity for matt finish powder with installed power of 79 HP (capacity may vary depending on feed particle chip size)
• ACM variant with independent drive for ClassifierRotary air lock valve with Quick cleaning and high efficiency
• Provision of Heat exchanger for controlled temperature grinding
• PLC based control system.
• Hydraulic door opening arrangement.
• Easy to operate & low maintenance
• Dust free operation with no product wastage & pollution hazards
• Available in Mild Steel (MS) & Stainless steel (SS) contact parts/ complete material of construction

Product Details:

Mixed Spices are a blend or combination of spices including Coriander, Cumin, Pepper, Cinnamon, Nutmeg, Clove, Ginger and various seasonings. We understand the critical nature of each spices and design systems for making different types of blended spices (Masala) as per the recipe requirement. Aroma, Volatile Oil & Medicinal value are essentials of certain spices and we have advanced technology to keep them intact and ensure minimum losses of the same.

Grinding Process:

• Mix Spices are grounded in 2 stages, along with Pre crusher.

Pre-Crusher:

• Large size Spices such as Cinnamon, Bay leaf or similar spices has to be precut to have uniform size and to feed it to the 1 st stage grinding mill
• In stage 1; Pre crushed Spices grinded / crush into coarse size in the 1 st stage Hammer mill, same is conveyed with the help of vacuum conveying system and fed to the 2 nd stage grinding.
• In 2nd stage, Coarse material is further grounded to desired fine powder in the hammer mill and fine powder further conveyed to Sifting operation

Advanced Grinding Technology:

• Low Temperature Grinding Technology: – With the help of Heat exchanger, cold air is drawn inside the grinding chamber to avoid temperature rise and minimize moisture & essential volatile oil losses.
• Cryogenic Grinding Technology: Our Cryogenic grinding technology enables to grind high VO spices in sub-zero temperature wherein the seeds spices are blanketed in liquid Nitrogen and then grounded further to the required fineness. This helps to retain the essential volatile oil, aroma & color.

Sifting Process:

• Sifting allows only desired quality product to pass through to the next process whereas oversize material is sent back for re-grinding.

Blending Process:

• Ribbon Blenders with load cells assure accuracy and helps to obtain the perfect homogenized Mix spices powder blend. Optional arrangement for oleoresins, water mist, oil spraying can be provided depending on the process requirement.After check sifting, and passing through all metal detector, spices are screw conveyed for packing into various sizes.

Aspiration & Dedusting System:

• Aspiration & Dedusting system ensures clean, odour free and suitable working environment

Automation and Control:

• Automation and control have gained impetus in Spice processing, PLC SCADA system to monitor ensures round the clock monitoring of the plant. The monitoring dashboard can be enabled not only on internal control panels but can be accessed via your mobile phone (remote diagnostics). This also supports vendors with modification options.

Roaster:

• Roaster Cum Blender: To enhance the aroma of the spices few of the spices are Roasted prior to grinding process. The Ribbon type Roaster is used to roast the spices at specific temperature. When the Heating is off, Roaster can be utilized as Blender for Mixing to get homogenized powder blend.

Features:

• Low temperature Grinding Technology (LTG) to ensure Minimum losses of VO & Moisture
• Integrated PLC & SCADA systems enable to achieve enriched yield
• Cryogenic Grinding technology to arrest volatile oil and aroma of these spices
• Stainless Steel / Carbon Steel Casted Body
• Specially designed mill body shape for gradual grinding ensuring minimum temperature rise
• Pulse Jet Bag filters with Centrifugal fan ensures dust free operation

Capacity:

• 50 Kg/Hr upto 2 Ton/Hr

Product Details:

Pulvionex 200 machine is designed with air curtains for superior cooling using the principles of  uid dynamics. Itsdifferent hammer pro les are especially made for high-capacity grinding with better granulation and optimization of yield.Additionally, the easy to use door opening using a hydraulics mechanism for quick maintenance and cleaning of liner andscreen change over.The has been engineered taking into account the food industry hygiene standards with a special wear TM Pulvionex 200resistance alloy used for the hammer and liner that not only helps reduce wear but also optimizes maintenance cost anddowntime.

SPECIFICATIONSRotor Speed Max. 2300 RPMMill Capacity @2- 2.5 ton/hr with(20 to 40 MESH BSS)Tip Speed @100 - 110m/sStaggered Rotor @Optimized hammersMotor Power 200 HPAir Flow 3 9000 m /hrFeed GravityHardness Less than 3 MoHs

Additional Information:

• Item Code: PUL200
• Production Capacity: 2000 KG/HR
• Delivery Time: 3 MONTHS
• Packaging Details: WODDEN PACKAGING

Product Details:

Capacity: 100 to 4000 Kg/hr